Case Studies

Real Results. Real Impact.

Vision

At Brew Genics, we don’t just promise performance — we prove it. Our clients across the U.S. and globally are using BrewGenics, our modular fermenter system, to increase yields, reduce fermentation time, and transition from outdated batch systems to modern, continuous fermentation processes.
This page features select case studies showcasing how BrewGenics is transforming industrial fermentation across key sectors.

Why Our Case Studies Matter

  • Data-Driven Outcomes
  • Real Deployment Sites
  • Cross-Industry Performance
  • Scalable, Repeatable Results

Featured Case Studies

Case Study 1: Bioethanol Plant – Midwest USA

Industry: Biofuels & Clean Energy
Challenge: Inefficient batch fermentation, long downtimes, high energy cost
Solution: Installed 1 kLPD BrewGenics module with multistage counter-flow design
Results:

  • Fermentation cycle reduced from 72 hrs to 7 hrs
  • Ethanol yield improved by 14%
  • Energy usage dropped by 30%
  • Payback period: <12 months

Case Study 2: API Fermentation – Biotech Hub, California

Industry: Pharmaceuticals
Challenge: Inconsistent microbial growth phases in enzyme fermentation
Solution: 1.2 kLPD BrewGenics unit deployed for precision fermentation control
Results:

  • Increased purity of final enzyme compound by 22%
  • Enabled extension of log phase with controlled cell/substrate ratio
  • Reduced batch-to-batch variability

Supported FDA validation for continuous production

Case Study 3: Craft Brewery – Oregon, USA

Industry: Food & Beverages
Challenge: Batch fermentation led to flavor inconsistency and long tank turnaround
Solution: Trial deployment of 250 LPD BrewGenics tabletop unit
Results:

  • Reduced brewing cycle by 60%
  • Maintained consistent flavor profile over 12 batches
  • Saved 40% on water and cleaning agents
  • Expanded capacity using modular add-on units

Case Study 4: ENA Production – Global Chemical Firm

Industry: Industrial Solvents / Chemicals
Challenge: Excessive amine and ether byproducts during ENA distillation
Solution: Installed continuous fermenter with built-in distillation and rectification
Results:

  • Reduced undesired byproducts by 55%
  • Distillation efficiency increased by 18%
  • Integrated easily into legacy system with zero downtime

Have a Project in Mind? Let’s Pilot It.

We offer pilot trials with:

  • 250 LPD R&D units for testing in your lab
  • 1.2 kLPD pilot-scale modules for real-world validation
  • Full 1–10 kLPD commercial setups with plug-and-play integration

📧 Reach us at info@brewgenics.net 

Results That Scale Across Industries

Whether you’re a bioethanol producer, API manufacturer, or craft brewer, BrewGenics can be tailored to your process — delivering measurable improvements in speed, yield, and quality.